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SAPI S.r.l.

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Division

Relining

No-dig technologies

Renewing pipelines from within or along the existing route: no-dig technologies concentrate excavation at access points. The choice depends on network condition, materials, the fluid conveyed and site conditions.

Choose one of the six technologies to see how it works and explore our projects

View inside a rehabilitated pipe, photograph provided by SAPI

CIPP - Cured In Place Pipe

The technology

CIPP stands for Cured In Place Pipe: a lining formed and cured directly inside the pipe. A flexible sleeve, known as a liner, is impregnated with resin and inserted into the pipe to be rehabilitated.

The method allows work along the existing route through localised access points, limiting excavation and surface work.

SAPI EXPERIENCE

75,000 m

of sewer pipes rehabilitated with inversion CIPP

1989 Our first no-dig CIPP rehabilitation project

How it works

From diagnosis to final checks.

01Existing pipe
Schematic cross-section of the pipe
Pipe before cleaning
Assess the pipe

CCTV inspection records the internal condition of the network. Geometry, defects and access points provide the starting information for assessing rehabilitation options.

Learn more about CCTV inspections ↗
02Existing pipe
Schematic cross-section of the pipe
Pipe after cleaning
Prepare the route

Cleaning and deposit removal prepare the pipe. Pipe condition and flow management are considered before installation.

Learn more about sewer and drain cleaning ↗
03Liner in place
Schematic cross-section of the pipe
Liner insertion by inversion
The liner takes shape

A flexible, resin-impregnated liner advances through the pipe by inversion, using air or water pressure. This is the installation stage, separate from the subsequent curing process.

04Cured liner
Schematic cross-section of the pipe
Pipe after liner insertion
Complete the rehabilitation

The resin is cured using the chosen system. The liner becomes a rigid lining; the specified checks and inspections then follow.

The right approach for every network

The choice of lining and curing method depends on the pipe’s characteristics and the project requirements.

Speak to a technical specialist Projects CIPP
Operatives working on the liner at the pipe entrance in an access chamber

UV-CIPP

The technology

A liner, a resin-impregnated lining, is inserted into the pipe and cured with ultraviolet light. This forms a new structure inside the existing pipe.

UV light activates the liner’s resin inside the pipe. The material, installation method and curing parameters are defined for each project.

SAPI EXPERIENCE

5,600 m

of sewer pipes rehabilitated with UV-CIPP

2,400 m of pressure pipes rehabilitated with UV-CIPP

How it works

From diagnosis to final checks.

01Existing pipe
Schematic cross-section of the pipe
Pipe before cleaning
Assess the pipe

CCTV inspection records the internal condition of the network. Geometry, defects and access points provide the starting information for assessing rehabilitation options.

Learn more about CCTV inspections ↗
02Existing pipe
Schematic cross-section of the pipe
Pipe after cleaning
Prepare the route

Cleaning and deposit removal prepare the pipe. Pipe condition and flow management are considered before installation.

Learn more about sewer and drain cleaning ↗
03Liner in place
Schematic cross-section of the pipe
UV-CIPP liner insertion
The liner takes shape

A flexible, resin-impregnated liner advances through the pipe by inversion, using air or water pressure. This is the installation stage, separate from the subsequent curing process.

04Cured liner
Schematic cross-section of the pipe
Work on the liner
Complete the rehabilitation

The resin is cured using the chosen system. The liner becomes a rigid lining; the specified checks and inspections then follow.

The right approach for every network

The choice of lining and curing method depends on the pipe’s characteristics and the project requirements.

Speak to a technical specialist Projects UV-CIPP
SAPI operatives handling a liner from a lorry

Hose Lining

The technology

A flexible liner is inserted into the pipe to renew its fluid conveyance system. The existing network provides the route for the new element.

The flexible liner is pulled into the prepared network and connected at both ends with dedicated fittings. The system is selected according to the fluid, operating pressure and route.

SAPI EXPERIENCE

13,840 m

of pressurised water pipes rehabilitated with Hose Lining

How it works

From diagnosis to final checks.

01Existing pipe
Schematic cross-section of the pipe
Equipment and operators at the access chamber
Assess the network

The pipe’s route, geometry and internal condition help define the path of the flexible liner and the access points. The assessment also considers the fluid and operating pressure.

Learn more about CCTV inspections ↗
02Existing pipe
Schematic cross-section of the pipe
The truck-mounted reel and blue liner laid towards the excavation
Prepare the route

Access points are prepared and the host pipe is cleaned. The pulling system and flexible liner are arranged to suit the section to be rehabilitated.

Learn more about sewer and drain cleaning ↗
03Flexible hose
Schematic cross-section of the pipe
The liner passes through the guide roller at the pipe entrance
Pull in the flexible liner

The flexible liner is pulled into the prepared pipe. Where required by the system, air is used to restore its circular shape before connections are made.

04Flexible hose
Schematic cross-section of the pipe
Work on the liner end inside the excavation
Reconnect the section

End fittings connect the flexible liner to the network. Leak tests and the checks specified in the design are completed before the section is returned to service.

The right approach for every network

The choice of lining and curing method depends on the pipe’s characteristics and the project requirements.

Speak to a technical specialist Projects Hose Lining
Overhead view of an excavation with a metal frame, conical head and black pipe

Pipe Bursting

The technology

The existing pipe is broken in a controlled manner while a new pipe is installed along its route. Work proceeds from localised access points.

An expansion head breaks the existing pipe and pulls in the new one. Suitability requires an assessment of the pipe material, ground conditions and nearby networks.

SAPI EXPERIENCE

1,400 m

of pipes renewed with Pipe Bursting

How it works

From diagnosis to final checks.

01Existing pipe
Schematic cross-section of the pipe
Pipe Bursting equipment
Assess the route

The material and condition of the pipe to be replaced, ground conditions and potential conflicts with other underground utilities are assessed. These factors determine whether the technique is suitable.

Learn more about CCTV inspections ↗
02Existing pipe
Schematic cross-section of the pipe
Pipe Bursting equipment
Prepare access points

The launch and reception points, pulling system and new pipe are prepared. Working areas are planned around the network and site conditions.

Learn more about sewer and drain cleaning ↗
03New pipe in place
Schematic cross-section of the pipe
Pipe Bursting equipment
Burst and replace

The expansion head advances, breaking the existing pipe and displacing its fragments into the surrounding ground. At the same time, it pulls the new pipe along the route.

04New pipe
Schematic cross-section of the pipe
Pipe Bursting equipment
Complete the new pipeline

The new pipe is connected to the network. Fittings, connections and the checks specified in the design are completed before the pipe is returned to service.

The right approach for every network

The choice of lining and curing method depends on the pipe’s characteristics and the project requirements.

Speak to a technical specialist Projects Pipe Bursting
Team working on a pipe inserted into the existing pipe, viewed from above the excavation

Slip Lining

The technology

A new pipe is inserted inside the existing one. Using the existing route limits surface excavation work.

The new pipe has a smaller cross-section and is installed inside the host pipe. The design specifies its dimensions, connections and any required filling of the gap between the two pipes.

SAPI EXPERIENCE

2,200 m

of pressurised water pipes rehabilitated with Slip Lining

How it works

From diagnosis to final checks.

01Existing pipe
Schematic cross-section of the pipe
Access excavation with the opening of the existing pipe visible
Check the available cross-section

The network’s geometry, internal condition and hydraulic requirements determine the pipe to be inserted. Its diameter must fit the available space inside the host pipe.

Learn more about CCTV inspections ↗
02Existing pipe
Schematic cross-section of the pipe
A pipe section is lifted using slings attached to the excavator
Plan the installation

The existing pipe is cleaned and prepared, access points are arranged and the new pipe is assembled according to the installation design.

Learn more about sewer and drain cleaning ↗
03New pipe in place
Schematic cross-section of the pipe
Workers guide the new pipe towards the opening of the existing pipe
Install the new pipe

The new pipe is inserted into the host pipe, which remains around it. The smaller diameter leaves a gap between the two pipes, to be addressed as specified in the design.

04New pipe
Schematic cross-section of the pipe
Workers beside the pipe end, with the sealing rings visible
Complete the renewal

Connections to the network are made and the annular gap is filled where specified in the design. Final checks complete the work before the pipe is returned to service.

The right approach for every network

The choice of lining and curing method depends on the pipe’s characteristics and the project requirements.

Speak to a technical specialist Projects Slip Lining
Interior view of an AMEX joint, showing a dark band and metal rings around the pipe circumference

AMEX

The technology

AMEX is an internal sealing system for pipe joints and localised defects. The repair focuses on the affected area, reached through suitable pipeline access points.

An elastomeric seal is pressed against the inner pipe wall by stainless steel bands. The bands are expanded with a hydraulic tool and mechanically locked to maintain sealing compression.

SAPI EXPERIENCE

900 seals

installed for localised pipe rehabilitation

How it works

The stages of the work. The photographs show joints already in place.

01Existing pipe
Schematic cross-section of the AMEX joint
AMEX seal already positioned inside the pipe
Locate the area to be repaired

The joint or localised defect, pipe geometry and condition are assessed. Access and the suitability of the sealing surface are checked.

02Existing pipe
Schematic cross-section of the AMEX joint
AMEX seal already positioned inside the pipe
Prepare the sealing surface

The affected area is cleaned and deposits are removed. Surface irregularities are corrected where necessary to allow the seal to make contact with the pipe wall.

03Seal in place
Schematic cross-section of the AMEX joint
Detail of an AMEX seal already in position
Position and secure the seal

The seal is centred over the repair area. The stainless steel bands are expanded using hydraulic equipment and mechanically locked against the inner pipe wall.

04AMEX internal seal
Schematic cross-section of the AMEX joint
Detail of an AMEX seal already in position
Check the seal

Positioning and tightening are checked. Where specified, a leak test completes the checks before the pipeline returns to service.

The right approach for every network

The choice of lining and curing method depends on the pipe’s characteristics and the project requirements.

Speak to a technical specialist Projects AMEX

LET’S START WITH A CONVERSATION.

Your next project?
Let’s talk

Tell us about your network. Together, we can assess the right approach.

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